Alright, this mac and cheese is next level. It’s smoky, spicy, and packed with gooey cheddar, plus a hit of BBQ flavor and smoky sausage. I made it once, and now it’s a family favorite!
The creamy mac is loaded with tangy BBQ sauce, sharp cheddar, and perfectly smoky sausage. The spice gives it a kick, and the sausage adds the perfect meaty bite. It’s comfort food with a bold twist.
If you love a little heat in your mac and cheese and want something that’ll fill you up, this is it. Perfect for dinner, tailgates, or just when you want a flavor-packed dish. I always make a big batch—this one goes fast.
Let’s make this spicy BBQ cheddar mac together! It’s quick, easy, and packed with flavor you won’t forget. Get ready for your new favorite comfort dish.
Why You’ll Love This Recipe
- All-in-One Meal: Pasta, cheese, protein — everything you need in one comforting bowl.
- Bold, Smoky Flavor: The combination of BBQ sauce and smoked sausage creates a deep, layered taste.
- Family-Friendly: It’s mild enough for kids, yet satisfying for adults who want a little kick.
- 30-Minute Wonder: Quick to make, with easy cleanup since it all comes together in one pot.
- Customizable: Great as-is or dressed up with extra toppings like green onions or crushed chips.
What You Need to Know Before You Start
Prep Time: 10 minutes
Cook Time: 25 minutes
Total Time: 35 minutes
Servings: This recipe serves 4–6 people. Perfect for a family meal or as leftovers for lunch the next day.
Difficulty: Easy — no baking, no roux, and no fancy steps. Just classic stovetop comfort.
Required Kitchen Tools
- Large pot or deep skillet with lid
- Cutting board and knife
- Measuring cups and spoons
- Wooden spoon or spatula
- Cheese grater (if using block cheddar)
Ingredients
Here’s what you’ll need to bring this creamy, spicy mac together (exact amounts are listed in the recipe card below):
- Smoked Sausage: Sliced into rounds; adds smoky, savory depth.
- Elbow Macaroni: Classic pasta that holds the cheese sauce well.
- Chicken Broth: Helps cook the pasta while adding flavor.
- Whole Milk: For a creamy texture and smooth finish.
- Shredded Cheddar Cheese: The star of the sauce — rich and melty.
- BBQ Sauce: Adds a tangy, slightly sweet kick with smoky undertones.
- Unsalted Butter: For sautéing and adding richness.
- Garlic Powder & Onion Powder: Boost the savory background.
- Salt & Pepper: For balance and seasoning.
- Chopped Green Onions (Optional): For topping and fresh flavor.
Variations for Spicy BBQ Cheddar Mac
- Use Turkey Sausage: A leaner swap that keeps the smoky flavor.
- Add Heat: Toss in diced jalapeños or hot sauce for extra kick.
- Swap Cheeses: Try pepper jack for spice or gouda for a smoky edge.
- Go Meatless: Omit sausage and add smoked paprika and beans instead.
- Top It Off: Crushed BBQ chips or crispy onions make great toppings.
How to Make Spicy BBQ Cheddar Mac With Smoked Sausage
1. Brown the Sausage
Place a large pot or deep skillet over medium heat. Add a tablespoon of butter and let it melt. Toss in the sliced smoked sausage and cook for about 4–5 minutes, stirring occasionally, until the edges are browned and a little crispy. Remove the sausage from the pan and set aside.
2. Toast the Spices
In the same pot, melt the remaining butter. Stir in garlic powder, onion powder, salt, and pepper. Let it cook for about 30 seconds — just enough to bloom the spices without burning.
3. Add the Pasta
Pour in the elbow macaroni. Stir to coat it lightly in the butter and spices, which helps infuse flavor right into the pasta.
4. Add Broth and Milk
Pour in the chicken broth and whole milk. Stir everything together. Bring the mixture to a gentle simmer over medium heat. Do not boil. Cover the pot with a lid and let the pasta cook, stirring occasionally, for about 10–12 minutes until the macaroni is tender and most of the liquid is absorbed.
5. Stir in Cheese and BBQ Sauce
Once the pasta is tender and creamy, reduce the heat to low. Stir in the shredded cheddar cheese a handful at a time, mixing gently to melt it into the sauce. Then pour in the BBQ sauce and stir to combine. The sauce should be smooth, thick, and full of flavor.
6. Fold in the Sausage
Return the browned sausage to the pot. Stir to mix it evenly through the cheesy BBQ pasta. Let everything heat through for another 2–3 minutes on low.
How to Serve Spicy BBQ Cheddar Mac With Smoked Sausage
This dish is a meal on its own, but here are a few ideas to elevate your plate:
- Garnish With Green Onions: A sprinkle of chopped green onions adds color and a fresh bite.
- Add Crunch: Top with crispy fried onions or crushed BBQ chips for texture.
- Pair With a Simple Salad: A light green salad with vinegar dressing balances the richness.
- Serve With Cornbread: For a Southern twist, pair it with a slice of warm cornbread.
- Family-Style Bowl: This dish is perfect for piling into a big bowl and setting in the middle of the table.
Storing Spicy BBQ Cheddar Mac
- Fridge: Store leftovers in an airtight container in the refrigerator for up to 4 days.
- Reheat: Warm it gently on the stovetop or in the microwave, adding a splash of milk if needed to loosen the sauce.
- Freezing Not Recommended: The cheese sauce tends to break after freezing, so it’s best enjoyed fresh or refrigerated.
Tips and Tricks for Success
- Grate Cheese Fresh: Pre-shredded cheese has anti-caking agents that can make sauces gritty. Freshly grated cheddar melts smoother.
- Don’t Overcook the Pasta: Stop cooking once it’s al dente — it will continue to soften slightly as it sits in the hot sauce.
- Use a Good-Quality BBQ Sauce: Choose one with a nice balance of sweet and smoky for the best flavor payoff.
- Add More Heat (if you like): A few dashes of hot sauce or a pinch of cayenne can dial up the spice.
Nutrition (per serving, approximate)
| Nutrient | Amount |
|---|---|
| Calories | 520 |
| Protein | 22g |
| Carbohydrates | 44g |
| Fat | 28g |
| Saturated Fat | 13g |
| Fiber | 2g |
| Sugar | 8g |
| Sodium | 890mg |
| Cholesterol | 75mg |
Note: Nutrition values may vary based on exact ingredients used.
Spicy BBQ Cheddar Mac with Smoked Sausage
Course: Dinners, pasta recipes4
servings25
minutes520
kcalIngredients
12 oz smoked sausage, sliced into rounds
2 cups elbow macaroni
2 cups chicken broth
1 ½ cups whole milk
2 tablespoons unsalted butter
1 teaspoon garlic powder
1 teaspoon onion powder
½ teaspoon salt (adjust to taste)
¼ teaspoon black pepper
1 ½ cups shredded sharp cheddar cheese
½ cup BBQ sauce (your favorite brand)
2 tablespoons chopped green onions (optional, for garnish)
Directions
- Brown the Sausage:
In a large pot, melt 1 tablespoon butter over medium heat. Add the sliced sausage and sauté until golden brown. Remove and set aside. - Toast Spices:
Add remaining butter to the pot. Stir in garlic powder, onion powder, salt, and pepper. Cook for 30 seconds to release aroma. - Cook Pasta:
Add elbow macaroni and stir to coat. Pour in chicken broth and milk. Bring to a gentle simmer, cover, and cook for 10–12 minutes, stirring occasionally, until the pasta is tender. - Make the Sauce:
Reduce heat to low. Stir in the cheddar cheese gradually until melted and smooth. Add the BBQ sauce and stir to combine. - Finish and Serve:
Fold the cooked sausage back into the pot. Heat through for 2–3 minutes. Garnish with green onions if desired. Serve warm.
FAQs
Can I use a different type of pasta?
Yes. Shells, penne, or rotini also work well, though cooking times may vary slightly.
Is this dish spicy?
It’s mild with a touch of BBQ warmth. To make it spicier, add hot sauce or use a spicy sausage.
Can I make it ahead?
Yes. You can prepare it up to 2 days in advance. Reheat with a splash of milk to refresh the sauce.
What’s the best cheese to use?
Sharp cheddar gives great flavor, but feel free to mix in gouda, pepper jack, or mozzarella for different textures.
Conclusion
This Spicy BBQ Cheddar Mac With Smoked Sausage is one of those recipes that brings comfort, flavor, and simplicity to the table. It’s creamy, savory, just a little tangy, and exactly the kind of dish you reach for when you want something bold but easy. I’ve made this on busy weeknights, cozy Sundays, and even potlucks—and it’s always a crowd favorite.
Whether you’re cooking for family or craving something cheesy and hearty, this one-pot wonder has you covered. Grab a spoon and dig in.